Who Am I

About Me

I am a local engineer researching the gap between expensive ERP systems and the reality of the shop floor. I'm currently gathering data to build a system that acts as a "Fractional Engineer" rather than just another software subscription.

The Problem

The Blind Spot: Micro-Stops

Through my experience in manufacturing, I've noticed a blind spot:
Shops track the big downtime (maintenance, changeovers), but often miss the Micro-Stops; The 2-minute jams and 45-second misfeeds.

The Hypothesis

Market Gap

If a system can capture these stops without slowing down the operator, we can recover hours of capacity per week. But current market solutions are too complex, too expensive, or require too much IT overhead.

The Prototype

Research Based Design

I am designing this system based on the following constraints. I am looking for feedback on whether these priorities match your needs.

Design Goal 2

"Glove-Mode" Interface.

Plan: No small menus. 2 taps to log an issue. Interface designed for physical workers, not data entry clerks.

Design Goal 1

The Fractional Engineer.

Plan: The goal is not to sell software, but to offer a service where I handle the data cleaning and weekly analysis. You get answers, not just dashboards.

Design Goal 3

Zero IT Friction.

Plan: Cellular-connected tablets. No Wi-Fi integration needed. No risk to internal networks.

Design Goal 4

Non-Invasive Hardware.

Plan: Clamp-on current sensors and vibration monitors. No PLC code changes required.

The Roadmap

Future State

Phase 1: Market Research & Interviews (Current Phase).
Phase 2: Single-Machine "Proof of Concept" Prototypes.
Phase 3: Pilot Program for local manufacturers.

• Join Pilot Program

The Ask

Where You Come In.

I am looking for Operations Managers and Shop Owners in the MD, PA, VA, WV area who are willing to share their experience with downtime tracking.
This is not a sales pitch. I am looking for guidance to ensure I build something that actually solves the problem.